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The pickets are made of flat 3 1/2"x 24" spanish cedar boards. It will take 85 to make the entire run around three sides of the porch, I made 90 incase some were not up to par. So for the entire day yesterday I milled out 3/4" boards. Nine solid hours of running the jointer, then the rip saw, then the chop saw, then the jointer, to the planner, back to the jointer, a final cutting to length, a final rip to width, all to give me a 3/4"x 3 1/2"x 24 " blank. Each step repeated 90 times on each piece, 10 passes of each piece through the planner to get to 3/4". Repetition, repetition, repetition. Those are some of the blanks stacked up in the fore ground of the photo.
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Today I made this jig. A jig is a set up tool to aid in repetition done by a tool. It keeps everything the same every time. This one has a place to drop the blank into and the holes are to guide the bottom bearing bit in my router.
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Here is one cut out, still in the jig. So 90 times clamping it in, routing out the half circles, de-clamping, then cutting a bevel on the bottom. More repetition.....
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This is what the pickets look like when put in order. A hand rail goes at the top and a bottom rail below.
6 comments:
Can't wait to see the boards up on the porch.I can appreciate what you are doing ,all the lattice around my deck is hand made .I didn't want a ton of styles and rails so I milled it all my self.
Nice work, Frank. Very modern-looking. I approve.
-Marcus
While I thoroughly enjoy your Airstream tales, woodworking is another interest of mine, and I would really appreciate seeing more of your projects. Keep up the great blog,
Tom
Frank - I love the look.. round.. like an Airstream! I too enjoy woodworking... however, my projects don't end up looking like that... I was always a Norm wantabee! The alternating wood tones look nice as well... was that planned?
Also, I have something for you that should come soon.
Marc (3ms75argosy)
Interesting choice of wood .I must confess I'm really not familiar with it.Will you stain it or paint it ?
Dude, The only time we see Spanish Ceder on the left coast is inside cigar boxes. You make me envious. But there again I have a source for curly black walnut, free if you want it two inch or less thick!!!
NUTZ
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